Showing posts with label Hiromichi Fuji. Show all posts
Showing posts with label Hiromichi Fuji. Show all posts

Designing a Level Line for Your Tenkara Rod

My line spool, from Sansui in Tokyo, #3.5 5.5m, 70cm #3 clear tip to tippet ring.

In designing a level line for my rod, I have quite a bit of experience behind me researching all the different tenkara "schools" in Japan. After a lot of experimentation, I landed in the level line camp and have been designing lines for all my tenkara rods this way. I think it will be fun to look back where I have been to get to where I am at in my craft.

My first custom tenkara line, a 00-weight fly line back end cut to length

In 2009, Daniel Galhardo started his company, Tenkara USA and I gave him a call and we decided on a rod for me. He told me which lines he sold and we decided on a furled taper line which I initially used but really didn't like it. Chris Stewart (of TenkaraBum) was selling custom lines for Tenkara USA rods and I bought a couple, I think it was my first level line. I gave those level lines a workout but it was so strange compared to a fly rod, I could not feel the rod load and I much preferred my cut 00-weight fly line. I used my floating fly line for the first year until I found out about the Japanese and their rich history of tenkara. I approached Sakura and they made me the North American distributor. I started fishing their unique braided tapered lines matched with the Seki Rei and Kongo.

Various furled and braided tapered lines

My interest in researching Japanese tenkara all types of lines took me to the different schools. I immediately took to the school of Kazuya Shimoda and his cut floating fly lines. He had many videos and Shimoda san is one of the heavy influencers of my early tenkara. Continuing my search, I started conversing with Eiji Yamakawa and he introduced me to the multi-strand custom made tenkara lines that were from the school of Hiromichi Fuji.

I built a line furling machine and began to construct my own custom made step down taper tenkara lines. More often than not, the type of line used was what differentiated the teachers. Tenkara anglers outside of Japan by and large are not aware that within Japan, there was so many different types of lines used.

Further into my interests, I learned about Hisao Ishigaki and his tenkara; he was teaching by using a level line for his style of tenkara. His approach to using the attributes of a tenkara rod for casting a fly/kebari was more to my style. It took me time to be able to feel the rod load with a light level line, I was so used to a heavier fly line but after a few weeks, I really liked it. And besides, you can quickly make a level line and be fishing in a few minutes, it takes very little rigging.

Multi strand furled lines from Yuzo Sebata and Eiji Yamakawa's Hiromichi Fuji style lines

It was a complete education in learning all the different lines used in Japan. More often than not, the type of line was all that differentiated the tenkara angler. Much of my Japanese tenkara library had dedicated sections on "how to make" your own custom lines. My favorite Japanese author, Soseki Yamamoto introduced me to a young Yuzo Sebata and the custom multi strand lines that he made and used in his area. Later, I was introduced to Sebata-san by Keiichi Okushi and even Okushi san had his own tenkara line secret.

At the time of my second visit to Japan in 2016, I had settled on to a level line configuration that had all the qualities that I wanted. I took those lines to Japan where several experts checked out my rod and line combination to their approval, "Adam san, this is a nicely balanced system." I developed my lines to what I wanted in my fishing. The Japanese didn't configure or use some of the materials that I used. In comparison, my fish count was in line with what they were doing in thin, clear and difficult streams.

I will share with you, the method that I use to create my own level type.

Level lines promote the attributes of a tenkara rod. Attributes being the ability to cast a very light line which is a plus for a stealthy presentation. A light line will not splash, if presented correctly, only the fly will light on the water surface or punch through the meniscus. There is no line slapping on the water running towards the fly to announce it's presence. When cast at distance, a light level line will allow very little "drape" or sag. When you can not see the fish take the fly/kebari, the line becomes an indicator and telegraphs the feel to the angler. The line is important to the system and should be created with assisting you in catching fish, not just to deliver the fly/kebari.

There are a few terms and line types that you should know when you are making a line or talking about them with your friends.

The lillian is the little hollow braided string on the tip of the tenkara rod.

A slip knot is used on a level line to attach to the lillian. The lillian wrapping through the slip knot loop twice before tightening.

To join the mainline to the smaller tip section, I use a surgeons knot. It is excellent when tying two sections of line together if they are not equal in size.

The level portion of the line from the slip knot to the stopper knot or tippet ring is called the "mainline."

stopper knot is often used to prevent the tippet from slipping off the mainline or the tip section of a level line.

There are many types of line you can use when configuring a level line.

Nylon lines are typically lighter in mass. Given the same size, nylon will present more surface area when casting and in wind. Nylon has a little more elasticity and generally floats. Clear Nylon has a higher refractive light index but it is still nearly invisible in water.

Fluorocarbon lines are heavier in mass and sink. Smaller lines can be used and presents a smaller surface area when casting and in wind. Fluorocarbon does stretch but has less elasticity and will sink slowly. Clear Fluorocarbon has a refractive light index that is closer to water rendering it close to invisible.

Braided level lines are multi-strand lines made of various materials such as dacron, kevlar and spectra. The properties of this line are all typically heavier, larger in diameter, present more surface area when casting and in wind, soak up water and become heavier, less stealthy and are more visible.

Because the level line is so small, it is easier to see when the line is colored, there are many colors to choose from when configuring a line.

I've used pink, green, orange, yellow and clear. I often fish in lush alpine streams that are low light with green foliage along the stream. A pink line is my preference for ease of seeing the line. I have also read studies that pink is a color that fades out first in water. A pink line is easy to see in low light and after using many colors, it is the color of my choice. Orange also works nicely but it is my second choice. For honryu tenkara, I choose a clear fluorocarbon for the full length of my line due to the rivers I fish are ultra clear and any odd color or color movement will distract the fish from feeding. I do not choose clear for tenkara because much of my fishing is by sight, for honryu, my fishing is primarily by feel.

The design of my level line.

  • For the lillian connection I use a slip knot with a .5" tag end with a knot on the end.
  • To join the #3.5 to the #3 clear fluorocarbon tip I use a double surgeons knot.
  • To add in the tippet ring I use a four turn clinch knot (not improved)
  • All knots locked with UV Knot Sense.

I choose fluorocarbon lines for their stealth in casting and handling qualities so I will focus on this material and the qualities of it.

Fluorocarbon level lines come in various colors and different "stiffness." I have used many colors and have found that I like pink, I can see it best against the background of my streams and I think it is the most stealthy of all the bright colors that I have used except *white. I like a relatively soft line that I can stretch and straighten out the coils to leave a line that is nearly straight. For the mainline connection to the lillian on the rod, I use a simple slip knot with a knot end tag to be able to pull and remove from the lillian when I am done fishing. 

Depending on the length of the rod that I am fishing, I like a formula of 1.5 - 2m longer than the rod mainline. So once I attach the line to the lillian, if I lay the rod down, and stretch the line back towards the butt end of the handle, 1.5 - 2m of line are past or longer than the rod. At the end of the line, I use a tippet ring, a small metal ring that I tie on to the mainline.

For casting ease and accuracy, I like to use the shortest section of tippet that I can.

This is the primary reason I create a clear tip on my mainline. The smaller diameter tip also serves to transfer energy to the fly much easier for accurate casting and it also loosens up the fly for presentations as well as serving as a depth indicator.

I choose a #3, #3.5 and #4 level mainline for over all usability and I configure them with a clear tip section with 50 - 70cm of #3 fluorocarbon. The stepped down clear tip is terminated with a small tippet ring. The tippet ring is nearly invisible and imparts no detectable handling qualities on the line. It serves to attach the tippet and gives the tippet a uniform place to break if your line is stuck in a tree or on the bottom. The clear tip of the mainline also serves as a depth indicator in that I know if I have a 50cm length of tippet and the pink mainline knot is on the surface, my fly/kebari is 1m deep or away from the mainline knot. I also use that knot as an indicator. For casting, this configuration serves to deliver the greatest energy of the cast carried farther toward the fly/kebari.  Using longer and over all lighter tippet lengths does not promote this accuracy, the stepped down clear tip has many attributes and mimics the gentle presentation of a tapered fly fishing leader.

This type of line configuration is durable (lasts many seasons) accurate, handles well, gives the tippet a uniform place to break, serves as a depth indicator and conserves tippet.

I have experimented with many different configurations in designing the tip end of my tenkara line. I have used heavier and lighter gauge fluorocarbon tips. A heavier section will cast nicely but is less stealthy, a lighter section serves to deliver the fly/kebari with less disturbance. I suggest trying heavier and lighter gauge fluorocarbon with longer and shorter tip sections till you find the style that casts and presents to your choosing. Start with a heavier and longer tip section and work your way shorter, then go lighter and long and trim shorter. Go beyond why you like to get a feel for the "sweet spot" in the configuration of your line.

I choose a #3.5 mainline for ease of use in all conditions.

Although I like the way a #2.5 presents a fly/kebari, I do not enjoy the way that it casts, especially at the end of a long day and more than anything, in dealing with the wind. Although a #3.5 seems to be a "heavy" gauge level line, I have found that even with the (rod length +1.5 - 2m mainline) length that I use, the drape of the line is acceptable. In short, I design my lines for "all conditions" instead of carrying additional lines for each situation.

This method has worked for me as I have filtered it through the minimalist system I use described HERE.

In using a level line, there are a couple of other little tips that I would like to weave into this article. I often use the whole line as an indicator. I will look at the drape sag for indications of movement. Whether I am working the fly/kebari or drifting a tight line, I will watch the shape of the curve for any movement that I have not imparted by the rod. I also look at the lillian for movement. Most of the time, when I can not see the fly/kebari, I am looking at the end of the pink mainline, the knot where the pink mainline joins the clear tip. I'm looking for that knot to "go down" to the water or have any movement that I have not placed on the line.

I set the hook by simply lifting the rod.

I hope at a minimum, you are able to compare your own line utility against mine.

Have fun with tenkara and most importantly, practice tenkara your way.

Level line making from years gone by...

Nylon line making

My line cards and holder
My Line Box that holds all my Line Making supplies, that's my line rigging and rod repair kit.
Early on I have created a line rigging and rod repair kit that I use extensively for all of my tenkara. This kit works well as I use it for every line I create. It also serves second duty for having a few items that I can repair a tenkara rod if I break the tip section. I am fortunate in never having broken a tenkara rod and needed to continue fishing.

Readying to tie in a tippet ring on the clear tip.

Tippet Ring on #3 clear fluorocarbon, locked knot with UV Knot Sense
* I have used a white Nylon line which I really liked the color but did not like the handling qualities.



Fly Line "Backing Type" Lines for Tenkara

7m line made from Spectra 30lb backing
Tenkara is the simple method of Japanese style fly fishing using a rod, line and fly. From years of researching the history of modern tenkara in Japan, I have found that the line type often differentiates the anglers method even more so than the places they fish. You have the community of anglers there but often they are only differentiated by the type of line they use. Hiromichi Fuji uses a tapered braided multi line configuration. Yuzo Sebata makes his own tapered multi strand lines (available HERE) for his style of tenkara. Dr. Hisao Ishigaki (Ishigaki sensei) uses a line that has the same diameter (Level Line) the whole length constructed as a woven level line. Kazuya Shimoda popularized custom making a floating line from PVC fly lines.

I know more than a few tenkara experts in Japan that use fly line backing for their "secret lines" which is the reason for this page. Making your own line is a tenkara skill that many people overlook because of marketing.

Manufactures picked up on the lines that the experts were using and marketed them for sale but in essence, the original tenkara experts constructed their own lines for the style of tenkara they developed.

Many of the different lines are made from materials that are readily available. If you can not afford the lines on the market place or you want to custom make one yourself, please do. This is how tenkara got started, anglers rigging their own equipment to suit their style in casting.

I recently made the line above for a 5m single hand rod that I am using. It cast very well. The line is limp, no memory and it casts even better when it has wetted out on the tip. It casts like a weight forward level line which is what it becomes with the tip wet. It is readily available in different thickness to custom tailor your line to the rod you are using.

As time allows, I will add in the backing type lines that I have made in the past and lines that I create in the future.

You can also read more about other types of custom multi strand lines by looking in the Contents page.


Contemporary Tenkara


Contemporary Tenkara by Hiromichi Fuji

Written in Japanese, Hiromichi Fuji has written a really good book on tenkara. Printed in 1990, the book is still a great choice for modern and contemporary techniques and equipment. It covers all aspects of tenkara, navigating and movement on the stream, reading the water, equipment choices, casting, patterns and tying with a lean on multi-strand tenkara line making.


There are ample color plates of traditional and modern Japanese Tenkara equipment and of fly patterns, primarily jun, sakasa and hair wing kebari.

The section on creating multi-strand tapered tenkara lines is thorough and should be considered some of the best content on the book for the angler interested in making this type of line by hand or by creating and or adapting a furling machine.

I do not speak or read Japanese but the book is profusely illustrated with diagrams, pictures, step by step process and is easily consumed by the tenkara angler looking for a good book written by a well known Japanese tenkara angler.

If you are considering starting a Japanese tenkara book collection, this is a great way to start as it is readily available and covers all aspects of modern Japanese tenkara.


The following pages where when I was initially building my Fuji style line making machine. The book really helped and I am glad that I have it in my library for many reasons. It is an incredible Tenkara resource.
















Notes on Making My Portable Fuji Style Line Machine



This is a conglomeration of notes from a forum thread early on in the Tenkara-Fisher timeline. I was conversing with John Vetterli and Eiji Yamakawa on making handmade taper lines. The following makes no sense when the conversation was cut out from the group. 

I kind of like the mess here, lots of good info and it reminds me of the fond couple of months it took me to make the machine.

Anyway, I am taking my notes from the following threads: Eiji Yamakawa's "Handmade Taper Line" and John Vetterli's "Tenkara Line Building"

I will build my line furling machine for portability, so it will have a few more pieces added to the materials list.
  • Motor (ordered July 28)
  • Line connectors (given to me from Eiji)
  • Weights .5 oz Eagle Claw casting
  • Cup hook
  • Battery Pack
  • On/Off Switch
  • Wire (to extend Switch)
  • Offset aluminum angle for switch plate.
  • Set screw line hook (made by Tom Smithwick)
  • Premium clear (knot less) Pine wood
  • 3/4" square hardwood stock
  • Rubber Pads for the legs
  • Sm split rings
  • Plexiglass
  • Velcro
  • Mending plates and hardware

Eiji's Line Recipe

Eiji Yamakawa: I usually use the following rods depending on line length.

Nissin Pro square Multi Tenkara 3.6m, 6:4, 8 section, 65g
Nissin Air Stage Fuji-ryu Tenkara 3.6m, 5:5, 9 section, 75g
 
I think they are very light and flexible comparing to your tenkara rods.
Fluorocarbon monofilament threads used for tippet and taper line are #1, #1.5, #2, and #2.5 in Japanese size, and by my research, they correspond to your Tippet sizes as follows.
 
Japanese size - diameter - Tippet size - diameter

#1 - 0.165mm - 4X - 0.007inch = 0.18mm 
#1.5 - 0.205mm - 3X - 0.008inch = 0.20mm 
#2 - 0.235mm - 2X - 0.009inch = 0.23mm  
#2.5 - 0.260mm - 1X - 0.010inch = 0.25mm 

Constructions of my taper lines are as follows: 

2.4m line: 1.2m twisted three #1.5 + 1.2m twisted three #2 
3.6m line: 1.2m twisted three #1.5 + 1.2m twisted three #2 + 1.2m twisted three #2.5 
4.8m line: 1.2m twisted three #1.5 + 1.2m twisted three #2 + (1.2m twisted three #2.5) times 2. 
6.0m line: 1.2m twisted three #1.5 + 1.2m twisted three #2 + (1.2m twisted three #2.5) times 3. 
7.2m line: 1.2m twisted three #1.5 + 1.2m twisted three #2 + (1.2m twisted three #2.5) times 4. 

5:5 rod is used for 2.4m through 4.8m lines. 
6:4 rod is for 6.0m and 7.2m lines. 
One meter long #1 tippet for all the lines. 
As for 2.4m and 3.6m, only the tippet is in touch with the water surface. 
 As for 4.8m, just a small portion is on the water surface, but the drag is negligible.
As for 6m and 7.2m, a good portion is on the water surface, and the drag is not little. 
For 80% of my fishing time, I use 3.6m and 4.8m. 6.0m is for a big stream, and 7.2m is just for a big pool and a big plunge basin.



The motor came today, big surprise, you have to build it.


The bags containing the parts.



Parts out of the bag, I use a small dish (my kebari sushi wasabi soy dish) to contain all the gears and screws.



The assembled motor, takes about 30 minutes of moving slow, directions are good.


Make sure to use the right combination of gears to get the ratio of 32.9:1 for a 191rpm as suggested by Eiji.

Phew, glad that is out of the way.

It is the G2 (ten tooth) pinion gear with the proximal (axle closest to motor) axle bearing and right side Final Gear placement combination to get the 191rpm that is called for.


I'll have to visit a Radio Shack to source a Double AA holder and inline switch.


You find out a lot of things when you do it yourself.


I connected the motor and switched it on and yes, the circuit works.


I also bought a soldering iron and heat shrink tubing to keep things clean.


Now it's time to find the set screw coupler and hook for hanging the line.


I think one of the enjoyable aspects of making things is the puzzles that come from trying to solve problems.




It was suggested to me to place a switch within easy reach so that I would not have the possible line loose problem of letting go or reaching to turn the motor off. This lead me to purchase some red and black wire to extend the switch down a little way from the top. I'm shooting to be able to make five foot sections (or longer) so I will bring the switch down eighteen inches in order to reach it while I am at the bottom of the section. I needed a way to attach the switch so I purchased a bit of offset aluminum angle and cut a piece off and drilled out attachment screw holes and the hole for the switch.


If you need, I have these that I will give to you: red and black wire, battery compartment, aluminum offset angle for switch plate and a nice switch to go with it.


Everything I have purchased from the hardware store. I am under forty dollars complete. I have not purchased the brackets to join the pieces to make the machine portable. I am sourcing them now but making the machine portable is a requirement as I will use the machine to teach my fly fishing friends how to make leaders or let them make their own and when I do Tenkara classes, I will want to take the machine with me.


This is a lesson for me and I am enjoying it immensely.





Here is the line hook Tom made.




It fits fine.

It's a piece of brass rod drilled through with a ground flat on the proximal end then a drilled hole taped and set screw installed.

I am working on the frame and expect it to be up and running in a few days.



Looking at bulk spools of fluorocarbon lines today.

This is going to be an investment.

I purchased the last of the supplies to build the machine.

It has become "the machine" now.

Soon this phase will be over...

I will try to stain the wood dark, I think it will look nice. I'm also thinking of indexing line sizes and having it laminated and sticking on the back of the riser. I want the numbers to become second nature but still being able to reference.

I may make this available for people that want to try their hand at it.

I think that would be good.

I have seen them John, super nice. Worth the effort in sourcing them as the rigging (knots and such) are clean and fitting. A little spendy for a line but really nice. I have a indicator line from DAN and it is really nice, the rigging is clean.

I'll have to say that your work is just as good, in your own way.

That's what I am doing, going my way but in a traditional sense.


Hiromichi Fuji's book is awesome. There is a section on constructing lines. This book can be sourced for less than ten dollars in Japan. When I bought mine, there were several copies available. The pictures alone are worth the price and they are easy to understand. There are line recipes in the book.

I would suggest that anyone looking to see back into the history of Tenkara that wants to educate themselves on the skills, the techniques, they should source this book.



Mr. Fuji operating his furling machine.

Diagram of the furling machine.

Hand furling.

Closer...



Looks nice but too wobbly.

I will rebuild it.

Not good enough.

I upgraded my wood choice to clear (knot less) pine.

I like working with this wood. My joints will have higher tolerance and it will look much much better.

The wood was just sitting there patiently. I look at it like anything, learning curve...



Here is the base legs. I finished the notches that create the crossed legs. It is tight and the wood is harder and will last longer. I'm still going to taper the ends but I will be much more careful to cut the correct sides. I am happy with this wood and am taking the construction just a little slower this time. It is the third time I am building the frame. Many will use it and I am not going to have something I made looking like shit.

This one is turning out nice.

I'm going to call my Yamakawa furling machine "Perseverance."

That's the one word that comes to mind while building it.



I did not realize that it was going to take so much time to handcraft each piece. Each section serves a function and each takes time.

This is the third time I've built the frame, the first two versions were lessons in precision and attention to detail.

That lesson is over.



It took about an hour to build the bottom line separator so that it was functional and looked nice.

Cutting the plexiglass, filing the edges, cutting and fitting the wood stops...

It is coming along but it is taking quite some time to build.

Easily twice as long as I thought.

It's ok, it is forcing me to think about each section of the process and the bottom line is that I am enjoying building it.

Eiji really did a nice job with his design.




So I continue on, finishing the separators and then I will wire/solder the fittings.



...and then I will cut it up to make it portable.

I'm going to do what John did and log each line that I make, what rod it was for and where it went and who used the machine. I think the log will be interesting and I'll place my formula in there as well.

I am learning many things about Tenkara from making the machine and with the help from others.

Sharing is huge, it is an attribute of this community and I really appreciate it.

Constructing line guides.

I am glad John showed me the mono doorways to hold the lines in.



I'll be finishing the line guides in the next few days and then on to wiring. At that point I will have a functioning machine.

I have the legs to taper, make the portability joints and then decide if I want to stain the beast, black, or red, maybe blue.

I'm having some fun with it.

Last thing is, I'm going to build a pine storage box using a Dozuki saw to cut the lid.

...but it will be ready to use in the next couple of weeks max.

It is fun to build but I'm tired of it. Now it's time to close the deal and get busy making lines.

I'm an hour out, two if I taper the legs which I feel compelled to do since I screwed that up last time.

I want to stain it Ebony but I would have to varnish it, I waiver in that...

So, here is the latest.



I took John's advice and built mono gates to keep the line captured during furling.



Algebra problem figuring out how to cut the thing in three pieces where the two pieces that have mending plates and the one piece of wood that does not have the plates are all even in length. So I broke it down on paper, measure twice, cut once.

I'm going to build a simple pine box (and bury the thing) for portability and to keep it together out of the way. I want the pieces to be same length for ease of storage. I'll wrap it in bubble wrap and ship it when I fly out of state...

Anyway.

I installed the switch plate and figured where the shorter length line guide would go.

Wiring is next then cut and instal the mending plates and finish up with the leg tapers.

Home stretch.

Wiring (soldering) complete, I now have a completely functioning machine!

Sweet, finished well, it is nice.



Two last things to do, cut it up to instal the mending plates and taper the legs.

...and make a damn box for it.

It it was easier to divide and join by using mending plates than I had imagined.



The taper on the legs is purely aesthetic but I find it necessary. I am now glad that I demanded better of myself, the first two frame versions were rough, functional but just a poor example of my skill.

This one I am proud of.

I will be happy with it for years to come.

Tired of building the thing, it's completely finished and I am satisfied with it.

So I put it away, I want to be enthused about using it.



But I could not let it go so I wipped out the box of spools and spidered up and twisted a section and yesss, it is easy and makes a really nice line. I will have to organize myself so that everything is within reach.

This is going to really revolutionize my Tenkara fishing.

I'm going to pick out a couple of you and send out one of my lines.

John, you have one coming just because.

Super stoked, dig it.

John Vetterli: It adds one more dimension of satisfaction to my personal fishing.


It does.

The lines (formula) from Fuji ~ Yamakawa are excellent. They are light and handle well. The furling system is relatively easy to work with to vary the mass and taper. I am fond of having choices for each rod and the conditions I will use it in.

In conjunction WITH the level line, I have choices.

For those that profess that level lines are the only way to go, that is fine. When I fish a level line, it is the same for me, commitment to my equipment. However, I enjoy having a quiver of rods to choose from to use for different types of streams.

Now I have a skill that offers choices for each rod in the rack.

When I fish a tapered line using the construction techniques that Eiji has taught us, this is more satisfying than just cutting a piece of mono and knotting it on. The lines work with the rods, they are configurable, the formulas have the history that supports their use.

...and there is a skill to making this type of line.

They are light, easy to cast and beautifully present the fly. All support the attributes, the facets that make up the jewel of Tenkara.

I am no longer limited to use what is available. I can create a line using a skill organic to Japanese Tenkara.

The formulas are different than other furled lines. Perhaps it is because (for lack of a better term) the lineage has been passed forward.

I don't know.

I do know that with my machine, as you have said, I have added another dimension, a skill that I find valuable. As much as I enjoy the minimalism in practicing a specific type of Tenkara, I also enjoy the opportunity in crafting a solution.

Now I can do it myself.

With options.

This chapter is finished and a new one begins.



I enjoy making the lines for myself and others.